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Steel industry customers must read: A comprehensive analysis of the Felt Tension Pad

844 Published by Pure Technology Co., Ltd 7月 20,2023

A steel strip-cutting machine is an essential piece of equipment in the steel industry.
Which can cut steel plates into steel strips of different widths.
The Felt Tension Pad is an important part of the steel strip-cutting machine.
Which can control the tension and protect the surface of the steel strip.
This article will introduce you to the role, benefits, installation, and maintenance.
Service life, warranty period, and application scope of the Felt Tension Pad.

Function and advantage

The main function of the Felt Tension Pad is to exert a certain pressure on the steel strip during the cutting process, to achieve the following advantages:

Damping vibration: ensure cutting accuracy.
Smooth surface: ensure the shape of the steel strip.
Protect smooth: ensure the quality of steel strips.
Improve performance: reduce friction, reduce wear, increase strength, etc.

STEEL STRIP CUTTING

Installation and maintenance

The installation and maintenance of the Felt Tension Pad is an important factor affecting its performance and life.
Here are some installation and maintenance steps and considerations:

Before installation:

Check whether the Felt Tension Pad is intact and free of defects such as damage, stains, and fuzz.
At the same time, the surface of the steel strip-cutting machine should be cleaned to remove dust, oil, and other impurities.

When installing

select the appropriate Felt Tension Pad size according to the specifications and requirements of the steel tape-cutting machine.
In general, the length of the Felt Tension Pad should be slightly larger than the width of the steel strip cutting machine to ensure full coverage of the steel strip.
The thickness of the Felt Tension Pad should be adjusted according to the thickness of the steel strip, hardness, cutting speed, and other factors to achieve the best tension control effect.

After installation

The pressure between the Felt Tension Pad and the steel strip should be adjusted so that it can effectively dampen the vibration of the steel strip.
And will not excessively compress the Felt Tension Pad, affecting its elasticity and wear resistance.
In general, the pressure between the Felt Tension Pad and the steel strip should be between 0.5-1.5MPa.

During maintenance

check the wear of the Felt Tension Pad regularly and replace the damaged or aged Felt Tension Pad in time.
At the same time, clean the Felt Tension Pad to remove impurities such as metal scraps and oil to prevent them from scratching or contaminating the steel strip.
When cleaning, neutral or weakly alkaline cleaning agents should be used to avoid the use of corrosive substances such as strong acids or alkalis.

During maintenance

Attention should also be paid to adjusting the parameters of the steel strip-cutting machine.
Such as cutting speed, tension control, blade Angle, etc., to ensure cutting accuracy and flatness.
At the same time, the steel strip-cutting machine should avoid failure or abnormal conditions.
Such as cassettes, broken tape, overheating, etc.

STEEL STRIP CUTTING

Life and warranty period

The Felt Tension Pad’s service life and warranty period are a customer concern.
Here are some estimates and descriptions of service life and warranty periods:
Service life: The service life of the Felt Tension Pad is affected by its material, density, thickness, and other factors.
As well as the type of steel strip, thickness, hardness, cutting speed, tension control, and other factors.
In general, high-quality, high-density, high-thickness Felt Tension pads have a longer service life.
And cutting thicker, harder, faster steel strips will accelerate the wear of Felt Tension pads.
The Felt Tension Pad can last anywhere from 3 months to 2 years, depending on the situation.
Warranty period: The warranty period of the Felt Tension Pad refers to the period during which we will replace or repair the Pad free of charge if there is a quality problem or damage to the Pad under normal conditions of use.
We are confident in our products, so we offer a 1-year warranty.
If you find any problems during use, please contact us in time and we will solve it for you as soon as possible.

Scope of application

The application scope of the Felt Tension Pad refers to which types and specifications of Felt Tension pads can be applied, as well as the effect and performance on different steel belts.
The following are some examples and analysis of the applicable scope:
Type: Felt Tension Pad can be applied to various types of steel strips, such as cold rolled steel strips, hot rolled steel strips, stainless steel strips, galvanized steel strips, color coated steel strips, etc.
The Felt Tension Pad can be provided with different materials and densities according to different types of steel strips to meet different damping and protection needs.
Specifications:  The Felt Tension Pad can be applied to different specifications of steel tape.
Such as thickness, width, hardness, etc.
The Felt Tension Pad can be provided in various thicknesses and lengths according to different specifications of steel strips to achieve the best tension control.
Effect:  The effect and performance of the Felt Tension Pad in different steel belts are mainly in the following aspects:
Cutting accuracy:  ensure the straightness and parallelism of the cutting lines.
Flatness:  Ensure the flatness and shape of the steel strip.
Finish:  Ensure the finish and quality of the steel strip.

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